Everything You Need to Know About Flameproof Instrument Control Panel

  •  Hemant N. Mudrale
  • 10 Dec

Instrumentation control panels are intended to monitor and regulate parameters from the field instruments that are linked to them, including temperature, flow, current, and pressure. A dashboard is a control panel located inside the centre console of a car or small aeroplane. It is also referred to as a dash, instrument panel (IP), or fascia. It often sits immediately in front of the driver (or pilot), displaying the vehicle's operating controls and instrumentation.

 The design and fabrication of the ATEX FLP Instrument control panel are done in accordance with the client's specifications. Areas where managing the system is very important employ the Atex FLP instrument Panel.

Benefits of Flameproof Instrument Control Panel

1.    Simplicity Of Integration

It is impossible for everyone to do all duties at a high standard. As a result, the automation specialists focus on their primary area of expertise—instrumentation and control engineering—while making sure that their I&C system has interfaces with software from other producers. In terms of software, "The Best of Everything" is the guiding principle rather than "Everything from one hand." - which also denotes freedom from a particular manufacturer. In each scenario, interfaces are created based on the needs of the user.

2.    Making Real-Time Improvements

Recently, I&C software and hardware have improved process equipment and instrumentation communication by becoming more dependable, adaptable, and user-friendly. These developments aid in giving facility operators the appropriate information at the appropriate time. Operators are given real-time control over a variety of production-related components, including workers, equipment, and support services.

 Alcoa Fastening Systems, for instance, was able to benefit from I&C system upgrades in Fullerton, California. Having to deal with outdated systems, the company upgraded its wastewater treatment facility to provide operators with full control and monitoring capabilities from within the control room, alarm notification via telephone dial out, and historical data required for swiftly identifying the source of process issues.

3.    Collaborating to Calibrate Success

Building effective I&C systems that provide savings like those mentioned above requires teamwork. Achieving high-quality outcomes requires collaboration between engineers, technicians, and programmers from concept design to 100% completion and startup, especially on design-build projects. As soon as feasible, project teams should function as an integrated whole.

 The team will be able to create the ideal I&C design that is suitable for the intended use and carefully crafted to satisfy requirements if they have a thorough understanding of the costs and advantages of all choices. I&C engineers are also able to respond fast to design and scope changes as they occur and modify systems accordingly thanks to constant interfaces and cooperation, which increases system operability and lowers resource wastage.

What is a Control Panel?

Instruments for measuring, monitoring, protection, detection, control, and managing processes are housed in control panels. For operational ease, the panels are situated in a control room and a field known as a local control panel (LCP).

 The sort of energy and dynamics involved are taken into account while designing the control panels. The functional media, such as electrical, electronic, air, and oil, are used to name the panels. The panel is known as a PLC control panel and has a PLC, related wiring, and power supply attached.

 Pneumatic control panel with related controllers, transducers, gauges, etc. is the term used to describe a panel that has air-operated indicators and controls. The modern industry uses instruments for the management of various parameters such as electrical (voltage, current, power), process temperature, pressure, flow, acceleration, density, level mass, and volume compositions. If a panel is called hydraulic, if it is operated by oil with associated pressure gauges, directional control valves, etc. 

The placement of the electronic instrument panels must be distant from high switch noise-producing components like VFD, motors, and pumps. It has an impact on the measurement.

Types of Control Panel

1.    Flat Control Panel

The flat control panel is the most affordable, straightforward to build, and simple to use of all the sorts. Tubing, electrical ducts, and other equipment may be arranged in an organised fashion because of the panel's straight and vertical plane. The arrangement of the instruments may be done to suit the operator's needs and convenience. The installation of PLC/DCS systems is best suited for flat control panels.

2.    Breakfront Control Panel

Breakfront panels enable fuller utilisation of the board's front plane. Better vision is made possible by the top section of the panel being swung downward at an angle normal to the line of sight. 

3.    Admin Console Panel

Most individuals seem to find the Console to be highly appealing and eye-catching. Typically, the operator's unit responsibility restrictions determine how long they can last. i.e., one console for one operator and one operator for one console. It ranges in length from 4 to 12 feet. 

Consoles are frequently paired with "flat backup" panels that house big instruments and extra parts. accessories like pressure switches and transducers. Because of the console's constrained design, the maintenance team's ability to troubleshoot instruments faces a serious challenge.